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Check Out My Boat Thread, 22.5ft Complete restoration... in Boating Discussion; Thanks guys.... David, the cost of materials including lights, cable, rollers, etc came to about $1200. Hours wise is another ...
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Old Sep-10-2008, 04:57 PM   #13
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Thanks guys.... David, the cost of materials including lights, cable, rollers, etc came to about $1200. Hours wise is another story, I don't have a specific hour count per/project but a guesstimation would be around 150 hours. As I said I have workers on the plastic-recycle plant, so the cost of labor for the trailer was absorbed by my business, didn't come off my pocket. The plant is in Tijuana, Mexico and labor there is cheap, about 3 dollars per hour, so there you have it.

Mark, a new trailer would probably cost me more than $1200, and I would have missed all the fun of grinding metal .... although my grinding was really done on my fiberglass work, more on that later.

Josh
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Old Sep-10-2008, 07:16 PM   #14
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Do yourself a favor and inspect every detail of the repower before you put the boat into the water.

:r ofl:
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Old Sep-10-2008, 07:19 PM   #15
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Please wear your Saftey Glasses when you use the grinder....Great Job on the Trailer!
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Old Sep-10-2008, 07:40 PM   #16
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Safety glasses are for sissys!! Why do you think we got two eyes? One's a backup!
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Old Sep-10-2008, 07:44 PM   #17
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Name: Buster Brown
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Safety glasses are for sissys!! Why do you think we got two eyes? One's a backup!
Was the Saftey guy at work for the last 10 years.......I'm a trained professional and I spot infractions in a heartbeat!.....Click the image to open in full size......I always had to take the wounded to urgent care....
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Old Sep-10-2008, 07:46 PM   #18
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Only the engine was installed at AMS.
Josh



Outstanding job on the trailer................ I'll say a prayer for you in regards to your engine work.
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Old Sep-11-2008, 08:32 AM   #19
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Bob, is AMS bad? You had a bad xperience with them???
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Old Sep-14-2008, 02:51 AM   #20
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Name: Josh
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Update - 9-14-08

On the first set of pictures there was a couple of pictures showing different angles of the boat.

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You can see the original layout, there is a 2 burner stove inside the cabin on the left, below it there is a refriginator. On the right there is a toilet. Original steering wheel and controls.
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I did not wanted to use precious space for toilet and galley so they were removed.
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Toilet area:
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Some of the stuff comming out... what a mess....
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When I brought the boat to my house (from my warehouse) the boat looked like this. You can see the sides of the "pilot-house-to-be" were cut, and the height was raised on the back part. Compare this picture to the first. Also compare the 2nd picture of the first set of pictures to this picture to see the diference. The helm was moved forward because the toilet was taken out, this was done to make room for a bigger pilot house.
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With the boat in my backyard I could now work on the pilot house. The sides of the pilot house were put up first.
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The deck was 3/4" plywood fiberglassed on both sides with 1708 biaxial and ISO resin. By the way, I used ISO resin for all the project; if you look at the spec sheet of ISO and Epoxy, the added benefit of Epoxy (about 5% better overall) is not worth the price in my book. You are entitled to your own opinion.
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Weather man said rain... got to cover the ply or it will take forever to dry completly.
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Structure that will support the deck of the pilot house and all the fatty fishermen, sanded.
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Same structure, now it is gelcoated.
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Pilot house side - extension.
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Cutting the pilot house deck-ply for the hatches.
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Making a lip for one hatch-cover
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Fitting the pilot-house deck
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Gealcoat looks nice thru the hatch-openings
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Tabbing the deck to the supports.
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Next was the construction and preparation of the pilot-house roof. Notice the camber. This is the fore roof. One of three parts that would complete the roof.
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If you're wondering how was this built.... well, first the 1x4 's that were used to give the plywood this "form" were cut with a jigsaw, then they were clamped together, all 4 of them, and they were finished with a planer. Later they were refinished by doing some sanding, now I had for identical supports with the same radius, see next picture.
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This is the aft roof.
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Fore and aft roof parts, middle part missing, was installed once the roof was on the pilot house.
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Both parts of the roof were fiberglassed on the "inside side of the roof" so that I wouldn't have to fiberglass upsidedown. Only one layer of 1.5oz mat was used for this, trying to keep weight down.
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Aft sides of pilot house were installed first, before the roof.
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I can't post more pics on this reply.. I'll do another one.


Click the image to open in full size.
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Old Sep-14-2008, 03:27 AM   #21
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Another look at Aft sides of pilot house.
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On the sides of the PH a groove was made so as to bond together the walls and the roof, the 1x4's went into these grooves.... pic explains it better
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Roof was screwed into the walls.
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A look at the roof from the inside of the pilot house.
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Securing the fore roof.
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As viewed from the transom
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A side view
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Working into the night...
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The next morning... and it looks good.. time to finish the structure of the roof and protect that plywood from the ocean breeze, I live about 10 blocks from the open ocean.
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George is working on the braces or supports for the middle part of the roof that is missing
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Setting up the structure so when we finish fiberglassing the 1708 on the roof we have somewhere to stand....
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We are begining the fiberglassing.... it's humid but time doesn't come back
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We finish in the dark, you can see the middle part of the roof from this picture, and how the 1708 came all the way around the fore roof. We made it.
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Following morning got up early and installed the door... i'm dying to see how it would look...
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That's all I had for this update.... remember... questions are welcomed.
Hasta la vista....
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Josh


PD. I'm still a beginner at posting.... so exercise your patience....
PD2. Just corrected the pics issue...
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Old Sep-14-2008, 09:12 AM   #22
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Hey guys... you want to see some more of this stuff or I'm I boring you???... if this is interesting to you post something, make a remark.... so for the 2 hours that it takes me to scan thru my pics, resize, upload, and do the whole enchilada I think you can at least make a quick reply...

Now that I've begun to do this I can appreciate the nice posts people put up in this place and the time it takes them to do it
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Old Sep-14-2008, 09:34 AM   #23
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Name: Buster Brown
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It's looking good........but then again I'm a redneck.....
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Old Sep-14-2008, 10:27 AM   #24
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Great to see the progress on 'er... Keep it up!
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